Course MV-MVT-86453-K-4
Design and Operation of Chemical Apparatus (2V+1U, 3.0 LP)
Course Type
SWS | Type | Course Form | CP (Effort) | Presence-Time / Self-Study | |
---|---|---|---|---|---|
- | K | Lecture with exercise classes (V/U) | 3.0 CP | 48 h | |
2 | V | Lecture | 28 h | ||
1 | U | Lecture hall exercise class | 14 h | ||
(2V+1U) | 3.0 CP | 42 h | 48 h |
Basedata
Contents
Typical requirements and tasks that chemical apparatuses have to meet are presented and associated solutions are shown. The following topics are covered:
- Legal basis of plant construction (Pressure Equipment Directive 2014/68/EU, Explosion Protection Directive 2014/34/EU, Machinery Directive 2006/42/EC, EU regulations on hygienic design, European standards)
- Functions and types of industrial apparatus in the various areas of process engineering (mechanical, thermal, chemical and bioprocess engineering)
- Apparatus materials (ferrous materials, non-ferrous materials, non-metals)
- Process flow diagrams
- Pipeline elements, apparatus elements and fittings
- Basics for the strength calculation of apparatus and pipeline elements under static and dynamic stresses as well as thermal stresses
- Design of apparatuses and pipelines according to DIN EN 13445, DIN EN 13480 and AD 2000
- Support and expansion compensation of pipelines
- Total stress on pipelines (elasticity analysis according to DIN EN 13480)
- Flow-optimized design of pipelines (pressure loss)
- Basics for cleaning, disinfection and sterilization of apparatus in pharmaceutical and food processing plants
- Construction principles for the hygienic design of apparatus in pharmaceutical and food processing plants
Competencies / intended learning achievements
1. Lecture
The students are able to
- classify the applicable legal principles in the construction of process plants
- name the elements of apparatus and pipeline technology
- explain the basics of dimensioning of apparatus and pipelines
- explain the basics of the calculation of spans of pipe laying and the design of expansion compensation systems
- select the appropriate material(s)
- construct apparatus for the requirements of the pharmaceutical industry, food and biotechnology and fine chemistry according to the rules of hygienic design
- plan cleaning, disinfection and sterilization steps
- analyze the combination of requirements and propose solutions
2. Exercise
Students are able to
- design elements of apparatus and pipelines according to DIN EN 13445, DIN EN 13480 and AD 2000 for static and thermal stress
- calculate the span when laying pipes
- determine the length and arrangement of bending legs to compensate for expansion in pipelines
- determine the pressure loss in a pipeline
- estimate the operating conditions for the disinfection and sterilization of process plants (medium, temperature, working time, etc.)
Literature
- DIN EN 13445, DIN EN 13480, Beuth Verlag
- AD 2000 Regelwerk, Beuth Verlag
- Wagner, Walter: Festigkeitsberechnungen im Apparate- und Rohrleitungsbau, Vogel Verlag, 2012
- Herz, Rolf: Grundlagen der Rohrleitungs- und Apparatetechnik, Vulkan Verlag, 2014
Materials
Video recordings, PowerPoint presentations, blackboards, reference to standards and guidelines on the Internet. For further information and course materials please consider the corresponding OLAT-course.
Requirements for attendance (informal)
Recommended:
Modules:
- [MV-SAM-24-M-4] Fluid Mechanics I (M, 5.0 LP)
- [MV-TM-54-M-4] Elements of Applied Mechanics I (M, 6.0 LP)
- [MV-WKK-B100-M-4] Materials Science (M, 11.0 LP)
Requirements for attendance (formal)
None
References to Course [MV-MVT-86453-K-4]
Module | Name | Context | |
---|---|---|---|
[MV-MVT-41-M-4] | Design and Operation of Chemical Apparatus | P: Obligatory | 2V+1U, 3.0 LP |
[MV-MVT-B110-M-4] | Design of Pressure Vessels and Operation of Chemical Apparatus | P: Obligatory | 2V+1U, 3.0 LP |
Notes on the module handbook of the department Mechanical and Process Engineering
Ausnahmen: